aluminum truss trussing trusses exhibits displays

Light Design Systems is a Division of Rovertronics Design Ltd.
Tel: (905) 509-0331 Fax: (905) 509-0476

Complete truss structures and packages ready to go

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2 Chord Truss	3 & 4 Chord Truss	Dimensions	Photos 2, 3 & 4 Chord
Curved Truss	Junctions	Accessories	Technical Services

Our truss is a lightweight, structural, aluminum truss system. Its portability and durability make our truss ideal for tradeshow booths, exhibits, displays and many lighting and staging applications. This designer's manual introduces many of the over 60 standard components which can be combined to offer an infinite array of configurations, and provides the professional designer with the basics required to take advantage of this products versatility.

A truss has two elements - the longitudinal member or chord, and the cross member or web. The combination of chords and webs provides load bearing capability over long free spans and enables our truss to provide a reliable foundation for displays, while maintaining a visually appealing sense of openness.
Versatruss is available in 2, 3 and 4 chord truss. The 2 chord truss will provide the load bearing performance indicated in the accompanying chart when used in the upright mode. The 2 chord truss can also be used in the flat mode to define a space. The 3 chord truss provides greatly increased load bearing capacity without a proportional increase in weight over the 2 chord truss. In combining elements of the 3 chord truss, it is important to be aware of the orientation of the triangular cross section.

TECHNICAL SERVICES

Our truss system incorporates our technical service center. Our professional staff is available by phone, fax or E-mail to provide technical consultation regarding your design requirements. Our experience and state-of-the-art computer systems may be the answer to your needs at the proposal stage. We would like you to consider us as part of your design team. Our technical service is part of our truss system, and we would be pleased to help you make your next display or lighting rig a success.

TWO CHORD TRUSS

Part Number	Length / Metre	Length / Inches	Point Load Lbs.	Uniformly Distributed Load Lbs./Ft.	Weight/Lbs
2060	.06	24	-	-	4
2100	1.0	39	930	345	5
2200	2.0	78	790	145	8
2300	3.0	118	720	87	12
2400	4.0	157	685	64	15
2500	5.0	197	650	46	18
2600	6.0	236	575	36	21
2700	7.0	276	505	32	24
2800	8.0	315	430	26	28

THREE CHORD TRUSS

Part Number	Length / Metre	Length / Inches	Point Load Lbs.	Uniformly Distributed Load Lbs./Ft.	Weight/Lbs
3060	.06	24	-	-	6
3100	1.0	39	1840	775	8
3200	2.0	78	1600	310	14
3300	3.0	118	1440	168	20
3400	4.0	157	1080	122	26
3500	5.0	197	865	86	33
3600	6.0	236	720	58	39
3700	7.0	276	575	43	44
3800	8.0	315	520	32	49

APEX UP ROTATED 90º

APEX IN ROTATED 90º

FOUR CHORD TRUSS

Box Truss load ratings are 30% greater than triangular
truss ratings

DIMENSIONS 2" (50 mm) Outside Diameter X .065" (1.6 mm) Wall with 1/2" (12.7 mm) Webbing
2" Trusses are stocked in 0.2 meter / 8" increments, however, can be manufactured to any specified length.
Corners add: 400 mm / 16"
T junctions add: 550 mm / 21 3/4" Dimensions

TRUSS PHOTO'S / 2, 3 & 4 CHORD

2 Chord or "Ladder" Truss. 3 Chord or "Triangle" Truss. 4 Chord or "Box" Truss

2 CHORD TRUSS

3 CHORD TRUSS

4 CHORD TRUSS
4 CHORD TRUSS55

CURVED TRUSS
The 2, 3 & 4 chord trusses are all available in curved sections. The trusses can be curved to virtually any
radius to form partial or full truss circles.

JUNCTIONS

Junctions are the key to design versatility in our truss system. The 45 standard junctions have been selected to provide outstanding design without the additional cost and delay of custom work. (Custom junctions are available upon request.)
There are 20 standard 3 chord junctions, 16 standard 2 chord junctions, and 9 standard 4 chord junctions. The 4 & 3 chord junctions share many characteristics; however, the 2 chord junctions require a notation of upright (U) or flat (F) in the design.

21 - An included angle of 60 degrees with external dimension of 32 inches rather than the standard of 16 inches. The larger external dimension would also apply to any custom junctions between 45 degrees and 89 degrees.
22 - provides a 90 degree corner. The 22A is required to make an apex in arch corner in the vertical mode.
23 - Provides an included angle of 120 degrees to make hexagon elements.
24 - Provides an included angle of 135 degrees to make octagon elements.

2 CHORD TRUSS
2 chord junction

2 90 2W (90º) 2 chord junction

2 120 2W (120º) 2 chord junction

2 135 2W (135º) 2 chord junction2

2 150 2W (150º)
3 CHORD TRUSS
3 chord junction

3 90 2W (90º)* 3 chord junction

3 90 2W (90º)** 3 chord junction2

3 120 2W (120º)
3 chord junction

3 135 2W (135º)

4 CHORD TRUSS
4 chord junction

4 90 2W (90º) 4 chord junction2

4 120 2W (120º)** 4 chord truss2

4 135 2W (135º)
4 chord junction2

4 150 2W (150º)

31 - Makes an outside corner and comes in right (R) or left (L) in the 3 chord truss.

32 - Makes a horizontal intersection in the 3 chord truss. Makes all other 2 & 4 chord truss, 3 way intersections in either upright (U) or flat (F) mode.
33 - Makes a vertical intersection in the 3 chord truss.
34 - Makes a vertical/horizontal intersection in the 3 chord truss. The 34A is needed if the design requires a 90 degree shift in apex orientation of the intersecting trusses.

2 CHORD TRUSS
2 chord junction2

2 T 3W

2 90 3W

3 CHORD TRUSS
3 chord junction2

3 T 3W v

3 T 3W h

3 120 3W (120º) 3 chord junction2

3 135 3W

3 90 3W L

3 90 3W R

4 CHORD TRUSS
4 chord truss2

4 T 3W

4 90 3W

41 - Makes an outside corner and comes in right (R) or left (L) in the 3 chord truss.

42 - Make a horizontal intersection.
43 - Makes a vertical intersection. The 43A is needed if the design requires a 90 degree shift in the apex orientation of the intersecting trusses.
44 - Makes a vertical/horizontal intersection in the 3 chord truss.

2 CHORD TRUSS
2 chord junction2

2 90 4W L

3 CHORD TRUSS
3 chord junction2

3 90 4W L

3 90 4W R

4 CHORD TRUSS
4 chord junction2

4 90 4W

51 - A column with a horizontal cross at the top. Often used as a center column roof support. Available in the 2 chord truss in the upright (U) mode only.

52 - A column with a 3 axes mid-section. Used to create internal cube effects. Not available in the 2 chord truss.
60 - Six truss intersection. Available in 2 chord truss in the upright (U) mode only.

ACCESSORIES

Our truss system components are augmented by standard accessories that can enhance your design. (Other items are available on a custom basis as required.)

BRACE
Corner braces can be used to provide additional strength and stability: 3 foot and 6 foot inside, and free standing outside braces are available.
INSERT
Components are connected using a sleeve called an insert. The insert consists of a 1 27/32"D x 1/8" wall 8" long aluminum tube together with M10 bolts and nylocks.
BASE
Many structures require an aluminum base plate for a column to distribute the weight more evenly. This prevents damage to the support surface as well as increasing structural stability. Bases are available for 2, 3 and 4 chord truss.

END CAP
All components are shipped with black plastic end caps to protect the chord end in transit. These end caps should be saved for reuse and can protect a supporting surface from the sharp edge of a chord in situations where a base is not used.
REINFORCING COLLAR
A 2 1/4" OD x 1/8" wall x 5/8" long aluminum tube can be welded to the end of the chords to provide additional strength and durability.
EXTENDER
A set of swivel castings can be used in place of a junction to join two similar trusses, to join a 2 chord truss with a 3 chord truss, or to join trusses with different apex orientations. Extenders are not recommended for vertical load bearing applications.
QUICK CLIP
A quick release clip can be used in place of the M10 bolt and nylock when repetitive, quick installation and dismantling is required.
CLAMP
Stainless steel clamps are available for attaching graphic panels, signage or small lighting fixtures to the truss. (see LDS hardware for other options)

ELECTRICAL CONDUIT
Electrical cables can be run inside all trusses and most junctions. Access holes should not exceed 5/8" and should not be drilled at web intersections. Grommets are recommended.

CUSTOM SIZES

Trusses can also be manufactured in many custom sizes.

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